Balboa BP200G1 Control Box

1 Introduction

This section provides essential information for the end user. For technical details and installation procedures, refer to the Technical Specifications at the end of this document.

2 What is the BP200G1 Control Box

The BP200G1 is the entry-level electronic control box from the Balboa BP series. It manages the basic functions of the hot tub: massage pumps, heating, filtration, lights, and ozone system. It is located in the hot tub equipment compartment and is connected to the control panel. With 3 available setups, it is ideal for simple configurations.

3 Electrical Connection

The electrical installation of the control box must be performed exclusively by a qualified electrician, in compliance with local electrical codes and regulations.

System Requirements

Requirement	Specification
Power Supply	230V single phase, 50Hz
Residual Current Device	Dedicated 30mA (Type A or AC)
Circuit Breaker	20A C curve
Cable Size	3G2.5mm² (live + neutral + earth)
Earth Connection	Mandatory
Panel-to-Tub Distance	Minimum 3 meters

DANGER: Do not attempt to make electrical connections yourself. Incorrect wiring can cause electrocution, fire, or irreparable damage to the control box.

Power Supply Type

The BP200G1 operates exclusively in single-phase 230V configuration. It does not support three-phase configurations.

Configuration	Voltage	Current	Recommended Use
Single Phase	230V~	1x20A	Standard residential installations

NOTE: The BP200G1 is designed for compact systems with limited power. For installations requiring more power or three-phase configuration, consider the BP6013G2 or BP6013G3 model.

3.1 Standard BP200G1 Connection (single-phase 220-240V + earth)

Schema bp200g1

Note: this is the standard configuration and no modifications are required during installation.

After installation, verify that:

The status LED on the control box is lit (solid green)
The panel display turns on and shows the temperature
No error codes appear
The pumps respond to commands from the panel
The heater activates when requested

4 Controlled Functions

The BP200G1 control box can manage the following components (depending on hot tub configuration):

Component	Function
Pump 1	Main massage pump (1 or 2 speed)
Pump 2	Secondary massage pump
Circulation Pump	Filtration and continuous circulation
Blower	Air bubble blower
Heater	Water heating (3kW)
Ozone	Ozone sanitization system
Light	LED tub lighting

5 Compatible Panels

The BP200G1 works with the following Balboa control panels:

Panel	Type	Notes
TP600	LCD with buttons	Standard display
TP500	LCD with buttons	Standard display
TP400	LCD with buttons	Compact display

NOTE: The BP200G1 does not support touchscreen panels (spaTouch) or advanced panels (TP800, TP900).

6 Advanced Technical Information

This section is intended for qualified installers and technicians. It contains technical specifications, configurations, and installation procedures.

6.1 Product Identification

Specification	Value
Model	BP200G1
Part Number (2kW)	56485-04
Software Version	42
Release Year	2015
Available Setups	3
Series	BP (entry-level)

6.2 Electrical Specifications

Parameter	Value
Power Supply	230VAC, 50Hz
Heater Power	3.0kW @ 230VAC
Configuration	Single Phase 1x20A
Max System Power	4.6kW

6.3 System Outputs

Output	Description	Max Current
Pump 1	1 or 2 speed	12A
Circ Pump	1 speed	2A
Ozone	-	0.5A
Spa Light	10VAC	1A
Heater	3.0kW @ 240VAC	-

6.4 Setup Reference Table (3 Configurations)

Setup	Circ Pump	Pump 1	Temp Scale
1	Prog. Filt. + Polling	1-Speed	°C
2	No	2-Speed	°C
3	Prog. Filt. + Polling	2-Speed	°C

6.5 DIP Switch S1 (A1-A8)

Switch	OFF	ON
A1	Normal Operation	Test Mode
A2	Not Assigned	Adds 1 HS pump (or air pump) with heater
A3	Not Assigned	Adds 1 2HS pump (or 1HS and air pump) with heater
A4	1 minute heater shutoff	5 minute heater shutoff
A5	Special Amperage Rules OFF	Special Amperage Rules ON
A6	Store Settings	Memory Reset
A7	Standard Menu	Simplified Menu
A8	TBD	TBD

6.6 Setup Selection Procedure

Disconnect the power supply
Open the control box cover
Locate the setup selection jumpers
Configure the desired setup according to the table
Close the cover
Reconnect the power supply
Verify on the panel that the configuration is correct

6.7 Test Mode

Test Mode (DIP A1 ON) allows you to verify the operation of all components:

Set DIP A1 to ON
Power on the system
All components can be manually activated
Verify pumps, blower, lights, ozone
When finished, set DIP A1 to OFF
Restart the system

6.8 Memory Reset

To restore factory settings:

Disconnect the power supply
Set DIP A6 to ON
Reconnect the power supply
Wait for the MEM RSET message on the display
Disconnect the power supply
Set DIP A6 to OFF
Reconnect the power supply

Manuals and technical sheets

BP200G1 PDF, 1.7 MB · EN Download— Download the PDF

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